JSK Engitech Industries: Cutting-Edge Ointment Manufacturing Plant for the Pharmaceutical and Cosmetic Industries
JSK Engitech Industries: Cutting-Edge Ointment Manufacturing Plant for the Pharmaceutical and Cosmetic Industries
Blog Article
JSK Engitech Industries stands at the forefront of pharmaceutical and cosmetic manufacturing solutions, specializing in the production of state-of-the-art Ointment Manufacturing Plants. Designed to meet the highest industry standards, these plants ensure efficient, hygienic, and high-quality production of ointments, creams, lotions, and other semi-solid formulations.
Comprehensive Ointment Manufacturing Solutions
JSK Engitech Industries offers a fully integrated manufacturing system consisting of multiple components, each designed to enhance efficiency, safety, and precision in the production process.
Key Components of the Ointment Manufacturing Plant
Manufacturing Vessel – The main processing unit where all ingredients are blended and emulsified.
Wax Phase Vessel – Designed to melt waxes and oil-based ingredients with precision.
Water Heating Vessel – Ensures proper heating and temperature maintenance of aqueous phases.
Storage Vessel – Provides a controlled environment for the final product before packaging.
Ointment Transfer Pumps – Facilitate seamless movement of materials between vessels.
Integrated Automatic Control Panel – Offers real-time monitoring and automation, reducing human intervention.
Vacuum Pump – Prevents air entrapment and ensures the production of a smooth, uniform mixture.
Working Platform – Provides ergonomic access for operators, ensuring ease of operation.
Interconnecting Pipelines – Ensure a hygienic and seamless flow between different units.
Bump Pump & Metering Pumps – Guarantee accurate ingredient dosing and material transfer during processing.
Advanced Manufacturing Process
JSK Engitech Industries follows a structured and well-defined manufacturing process to ensure consistency, precision, and superior product quality.
Step-by-Step Manufacturing Process
Ingredient Preparation:
Wax Melting – The Wax Phase Vessel melts waxes and oil-based ingredients under controlled temperatures.
Water Heating – The Water Heating Vessel prepares the aqueous phase.
Transfer to Manufacturing Vessel:
The melted waxes and heated water are transferred to the Manufacturing Vessel under vacuum conditions, preventing air entrapment.
Emulsification and Mixing:
High-speed homogenization ensures a uniform emulsion.
Active ingredients, colors, and other additives are thoroughly blended.
Cooling:
The emulsion is cooled gradually using chilled water circulation, maintaining formulation stability.
Final Processing:
Essential oils, fragrances, and heat-sensitive ingredients are added at lower temperatures.
The finished product is transferred to the Storage Vessel using bump pumps.
Filling and Packaging:
The final product is fed into the filling machine through metering pumps, ensuring precise dosing and packaging.
Superior Technical Specifications
JSK Engitech Industries designs its equipment with high-quality materials and advanced engineering, ensuring compliance with Good Manufacturing Practices (cGMP).
Material Construction
Inner Surfaces: Stainless Steel SS 316, ensuring durability and hygiene.
Jacketed Areas: Mild Steel, providing optimal heat retention and structural strength.
Structural Strength
Inner Vessel Thickness: 4 mm
Bottom Thickness: 5 mm
Top Loose Lid: 1.6 mm
Jacket Shell: 4 mm
Jacket Bottom: 5 mm
Insulation & Temperature Control
50 mm Mineral Wool Insulation for temperature retention.
SS 304 (2 mm) Covering for additional protection.
Design Pressure: 7.0 Kgs/cm²
Working Ointment Manufacturing Plant Pressure: 3.0 to 4.0 Kgs/cm²
Temperature Sensors: P.T100 with digital monitoring indicators.
Wide Range of Applications
JSK Engitech Industries’ Ointment Manufacturing Plants are ideal for various industries:
✅ Pharmaceutical Ointments – Medicated gels, antiseptic creams, and dermatological formulations.
✅ Cosmetic Creams – Face creams, moisturizers, and anti-aging solutions.
✅ Personal Care Products – Body lotions, hand creams, sunscreen lotions, and perfumed formulations.
Available Capacities
JSK Engitech Industries offers manufacturing plants in various sizes to accommodate different production scales:
20 kgs
50 kgs
100 kgs
200 kgs
300 kgs
500 kgs
1000 kgs
2000 kgs
3000 kgs and above
Why Ointment Manufacturing Plant Choose JSK Engitech Industries?
Industry-Leading Expertise
???? Years of experience in pharmaceutical and cosmetic manufacturing.
???? Cutting-edge technology ensures superior quality and high efficiency.
Unmatched Quality Assurance
???? Compliance with cGMP standards, ensuring globally accepted quality benchmarks.
???? Robust construction with stainless steel SS 316, ensuring hygiene and durability.
Customization & Flexibility
???? Tailor-made solutions to meet unique production needs.
???? Customizable automation levels for small, medium, and large-scale manufacturers.
Reliable After-Sales Support
???? Comprehensive support including installation, training, and maintenance.
???? Global reach, serving clients worldwide with fast and efficient service.
Partner with JSK Engitech Industries Today!
With a commitment to excellence, innovation, and precision, JSK Engitech Industries is your trusted partner for advanced Ointment Manufacturing Plants.
For more details on customized solutions, pricing, and technical specifications, visit the official website of JSK Engitech Industries today! ????